Showing posts with label off-grid gear. Show all posts
Showing posts with label off-grid gear. Show all posts

Sunday, November 13, 2016

Battery Power!


As most of you know, we live off-grid.  We rely on our generator and solar panels to charge our batteries, which in turn, power our life. 

Because Sir Knight fixes electric forklifts, we use industrial, deep cycle lead acid batteries in our system rather than the Trojan LT 316's most commonly used in off-grid applications.  These batteries provide us with a huge amount of storage and have worked well for us for many years. 

About a year ago we began to notice that our battery didn't last as long as we would have liked, and that it took a charge too quickly, indicating that it had a severely reduced charging capacity.  We limped along with our dying battery through last winter, with the intention of replacing it in the spring.  Spring came, and with it, the sun, which kept our battery charged to full capacity, lulling us into a false sense of battery security.  And then, the bottom fell out of our off-grid world - our generator died and the sun sank into the autumn sunset and our battery slowly faded into powerless oblivion. 

Sir Knight, realizing our precarious position, brought home a beautiful "new" battery!  One of his customers bought all new batteries for their fleet and discarded the old batteries.  One of the discarded batteries was only about a year old and hadn't seen much use so Sir Knight discharged and charged it and loaded it into his van and brought it home. 

One Saturday morning, our neighbor arrived with his self-loading log truck to help us remove the old batteries out of the shouse and install our new battery.   Switching batteries is not my favorite task because it requires moving nearly every piece of furniture in our shouse!  Our batteries live in our bathroom/utility room, which is on the far end of the house, as far away from the front door as you can get!  The batteries are huge (ranging from about 1500 pounds to 3000 pounds each) and require a decent amount of room for maneuvering.  After we cleared a path through the house, we brought in our pallet jack (doesn't everyone have one?) and put a special "roller tray" on it that Sir Knight fabricated for moving our batteries.  We rolled a battery out of our bathroom, through the shouse and to the front door.  From there, Sir Knight chained the battery and hooked it onto the grapple of the logging truck and our neighbor pulled the battery off the pallet jack and through our front door.  After moving both batteries from the bathroom, we were ready to bring the new battery in - a far bigger chore than we had anticipated! 

Miss Serenity wheeling out an old battery

Using a self-loading log truck to drag the battery out

Because we have an arbor in front of our door, we had to jerry-rig a couple of battery roller trays outside to get the battery to the front door so that we could pick it up with the pallet jack.  A pry bar, a couple of oak beams and a wish and a prayer later, we had the battery on the pallet jack - at an angle because the new battery was 1/2 and inch wider than the old batteries and wouldn't fit into the roller tray!  Finally we rolled the new battery into place, plugged the SB connector into our house system and flipped the switch.  Let there be light!!

Ready to move the new battery into the "Shouse"

Miss Serenity and Sir Knight guiding the new batttery

"Shouse" Surfing - it's a new thing!
We have been running on our new battery for about three weeks now and are in constant amazement!  Because our old battery had been slowly losing capacity, we didn't realize how terrible it was.  This new battery holds an incredible charge, rarely dropping below 24.9 volts, and takes a nice long, hard charge.  Our gas bill has plummeted because I rarely have to charge the battery and I am thoroughly enjoying a well-lit shouse!

One new battery in position


I take the tablecloth off of the battery when charging so
that the hydrogen can gas off the battery
Running your own power company has its challenges, but it also has great rewards - and a nice, full battery as winter envelopes us in her frigid embrace is just such a reward!

Wednesday, October 22, 2014

Off-Grid Gear -- Refrigeration


One particularly challenging aspect of being non-electric is the need for refrigeration.  When we first moved into Little Shouse on the Prairie we were completely non-electric.  No. Power. Anywhere.  I had a milk cow, which resulted in fresh cheese and butter and yogurt, and nowhere to keep any of it cool.  The cheese and butter were somewhat forgiving but the milk was not.  If I couldn't cool the milk in a relatively short amount of time, and keep it cool, I ended up with a curdled mass that was only fit for animal use.  Desperate for a solution, Sir Knight and I bought a heavily insulated cooler and filled it with blocks of ice.  Although better than nothing, the cooler was a sad substitute for a real refrigerator.

Within a few weeks of moving in, we had a large propane tank installed and plumbed to the Shouse.  Originally we had intended on using the propane only for our range.  Quickly, however, we realized that we needed another solution for refrigeration. 

Our original propane stove was an enameled Wedgewood from the 1950's.  It was the gem of my kitchen!  At the same yard sale that we had purchased the stove, we stumbled across a 1950's model Servel propane refrigerator.  For a few hundred dollars, we bought the stove and the refrigerator.  My initial thought was that we could use the propane stove only when we really needed it, but we couldn't turn the refrigerator off if we weren't using it, so not wanting to waste propane, we didn't hook up the refrigerator.

More than a few gallons of spoiled milk, blocks of ruined cheese and pounds of rotten meat later, we finally gave in and lit the propane refrigerator.  Oh, it was heavenly!  Although rather small for a refrigerator, the Servel was huge compared to a cooler.  No longer did I have to fish wet packages, bags and bottles from the bottom of a swampy cooler!  Now I could keep gallons of milk ice cold, leftovers fresh and I even had a small freezer for ice cube trays.  Wow!  What a difference a tiny blue flame could make!

Over time, I found that I absolutely loved our propane refrigerator.  It was small, but efficient.  In the whole scope of things, it used relatively little propane and made our lives so much easier.  But, out of all of the reasons to love the Servel, silence was at the top of my list.  Really!  Propane refrigerators are completely silent.  They don't cycle off and on.  The flame just burns silently, steadily, providing continuous, silent refrigeration.  Oh how I loved that little workhorse.

One morning, after using the Servel for about 6 years, I awoke to a warming refrigerator.  Laying on the floor to inspect the burner, I quickly discovered that the flame had gone out.  Sir Knight re-lit our refrigerator and it continued on as before - for about 2 weeks.  Again, a pool of water on the kitchen floor indicated the burner has gone out. Sir Knight surveyed the situation and discovered that the burner had burned out. Calling a propane refrigerator repair center, I was quickly informed that the older model Servel that we owned had been part of a lawsuit (the burners quit working after over 50 years and a number of people had died of carbon monoxide poisoning in their cabins) and there were no replacement parts available.  We were sadly reduced to the cooler once again.

Shortly after our propane refrigerator quit working, we helped a friend move his entire household.  A week later, a pick-up came rumbling up our driveway bearing a gift from the friend that had moved - an older model Sunfrost refrigerator, specially designed for off-grid use.  The Sunfrost was electric, however, it was designed with the alternative energy household in mind.  Our refrigerator was large, with two compressors - one for the freezer and one for the refrigerator.  It was short and wide, making the refrigerator inconvenient, however Sir Knight remedied that problem by building a sturdy box for the refrigerator to sit upon.  Now, not only was the Sunfrost at a convenient height, but the box also provided extra kitchen storage!

I had a love/hate relationship with the Sunfrost refrigerator.  It was huge, but had only three awkward glass shelves in each section.  The shelves were positioned so that it was difficult to fit anything into the refrigerator except into the voluminous middle shelf.  The refrigerator was so deep that I was constantly digging everything out to get to items in the back.  It was nothing short of frustrating.  Along with the poor organizational qualities, we found that our Sunfrost didn't work particularly well.  The refrigerator froze everything that migrated to the back and the freezer refused to freeze anything other than ice cubes.  While researching our refrigeration issues, Sir Knight discovered that Sunfrost tested their refrigerators differently than industry standards for a "regular" refrigerator.  Sunfrost tested their refrigerator efficiency at significantly higher temperatures than their Energy Star counterparts.  What this meant for us was that our refrigerator required much more energy than advertised.  We turned our refrigerator down, trying to keep things cooler, causing the compressors to cycle off and on more frequently and still not achieving the cooling that we desired!  On top of that, the fridge was not frost free.  The entire top and back of the fridge would turn into solid chunks of ice, all while not freezing anything in the freezer!

After eight years of no popsicles, no ice cream and forgotten left-overs, we made the jump.  For my birthday this year, Sir Knight bought me a used, Energy Star Amana refrigerator to replace the cursed Sunfrost.  I was so excited!  My "new" fridge had drawers, shelves and cubbies everywhere.  It was a simple refrigerator with the fridge on top and the freezer on the bottom.  The evening we brought it home, I anxiously waited to see how it would respond to the modified square waves of our off-grid system.  I wasn't sure if the surge (when it came on) would be too much for our inverter, or if it would use a ton more power.  I wanted to have a "real" refrigerator so badly that I was constantly checking the Tri-metric (volt meter) to see if it was going to be viable.

As soon as we plugged the fridge in, it cycled on.  Really, it only used a little bit more power during the surge than our Sunfrost (our Sunfrost surge was about 12 amps and the Amana topped out at 15 amps).  But, the really cool thing was that when the fridge was running it used less electricty (about 6 amps versus the Sunfrost's 8 amps) than our old refrigerator!  Less!  And, as icing on the cake - the Amana Energy Star refrigerator could freeze anything - hard, and it was frost free!

Suffering for eight years with a substandard refrigerator was ridiculous!  We had read one too many solar articles, listened to one too many experts and based our decisions on faulty information.  We couldn't be happier with a plain old Energy Star refrigerator, despite what the "experts" say.

All in all, my favorite fridge was the propane Servel.  It had drawbacks (tiny freezer and small fridge) but I LOVED it's silent operation (and it was pretty cute!).  But, if I had to do it all again, I would definitely choose a plain jane Energy Star refrigerator.  When we had no alternative energy, the Servel was the only way to go, but with solar panels, the Amana is wonderful.  It runs flawlessly, keeps cold things cold and frozen things frozen.  It is convenient, easily organized and just plain awesome.  Sometimes I walk into my kitchen and think "where have you been all my life" (I know, sad isn't it?).

If you are just starting your off-grid adventure and you have a reliable alternative energy system, I would highly encourage you to buy a simple Energy Star refrigerator rather than an expensive "off-grid" fridge.  Although a DC Sunfrost might be worth the investment, we found that our AC model certainly wasn't.  In the worst case scenario, a root cellar would still be the best off-grid cooler, but if you can get your off-grid system set up now, an Energy Star refrigerator is your best bet.