Seems like lately when I've posted pictures of my zippy pouches, I've been getting a lot of questions about how I attach the zippers. Well, here's what you've all been waiting for...the zippy zip mini tutorial! Wow! But seriously, this is an age old way of putting a zipper in a pouch, I just don't like the weird corners you get with a zipper going all the way to the edge. I didn't use a pattern, but this isn't rocket surgery folks.
Cut two small pieces of the fabric of your choice . This is a great way to use the little leftover bits. You need a piece big enough so that you can fold it in half and still reach the end of your pouch/bag. You'll end up with a tab at each end of the zipper. I like to make them too long and wide, then trim them later. Place the folded edge over the end of the zipper with just enough space so that you can stitch close to the fold without breaking your needle on the zipper stop/end. Then just top stitch through the fabric and zipper. If the tab is wider than the zipper, trim it to the width of the zipper tape. Once you've done this to both ends, trim the tabs so that the zipper & it's tabs are the same width as your pouch/bag.
Now, on the wrong side of the zipper, trim the ends of the zipper tape with pinking shears. I like to leave about 1/4". This way when you stitch the sides of your bag together, there's less bulk for turning. You'll never see this part once the bag's done because it gets tucked way up into the corner.
Now for the fun part. Place the zipper with it's tabs face down on one side panel of your pouch/bag. You have to stop and think at this point. Make sure you know what's what. Which side do you want the zipper pull to be on when the bag is closed? Is it the front or the back side? Anyway, line up the edge of the zipper and tabs with the top edge of your pouch, right sides together. Pin in place, trying not to make it too wobbly with pins. Take a lining piece and line it up with that same edge, right side together with the side panel. So, what you have now is the outside of the bag facing the zipper and the lining. Like a little sandwich with the zipper in between. Stitch through all three layers with about a 1/4" seam allowance. Press so the seam allowances are going away from the zipper and then do the same thing for the other side.
Now topstitch close to each edge and you have a very neatly placed zipper.
Here's what it looks like on the inside. A nice, neat and enclosed zipper. For a zippy pouch, I just fold in half at this point and stitch the open edges. Make sure the zipper is open for turning or you'll have a battle on your hands. Be sure to clip the corner to avoid bulk once it's turned.
Hope this all makes sense, happy zipping!